Torque Equation:
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The bolt torque calculation determines the rotational force needed to achieve proper bolt tension. Proper torque ensures joint integrity without overstressing the fastener.
The calculator uses the torque equation:
Where:
Explanation: The equation accounts for the relationship between bolt tension, diameter, and friction to determine required torque.
Details: Proper torque calculation is crucial for ensuring bolted joints maintain sufficient clamping force without causing bolt failure or joint loosening.
Tips: Enter preload in pounds, diameter in inches, and friction coefficient. Typical friction coefficients range from 0.12-0.20 for lubricated bolts to 0.20-0.30 for dry bolts.
Q1: Why is preload important in bolted joints?
A: Preload creates clamping force that keeps joints tight under operating conditions and prevents loosening from vibration.
Q2: What affects friction coefficient in bolted joints?
A: Surface finish, lubrication, thread condition, and material combinations all affect friction coefficient.
Q3: How accurate is this torque calculation?
A: This provides a basic estimate. Actual torque may vary ±25% due to friction variations in field conditions.
Q4: Should I use dry or lubricated friction coefficients?
A: Use lubricated values if applying anti-seize or thread lubricant, dry values for untreated threads.
Q5: What safety factor should be applied?
A: For critical applications, consult engineering standards. Typically 1.5-2.0x safety factor is used for preload.